Reducing the cost of Zinc die casting is an activity that must be performed without affecting the quality and function of the components produced. All activities aimed at increasing productivity, reducing scrap rates and simplifying the production process, as well as selecting materials and processes are all cost-reducing strategies. The cost reduction of zinc die castings can be achieved in different ways. In fact, zinc is a versatile metal. If it is manufactured with the correct technology, not only can it be absolutely saved, because zinc can save the die casting machine the time, energy and raw materials required in the process, but also with other metals. In the production of die castings, costs can be reduced by: Choose zinc instead of other metals or other metal alloys Optimize production process Design processes and components with customers through a common design approach When saving money in the die-casting process, it is also important to choose the right die-casting machine. If you want to know more information, please read how the company saves money when choosing a die-casting machine. Advantages of zinc: chemical and physical properties and characteristics, melting temperature, circular economy Compared with other metals, zinc alloys commonly used in die casting processes have certain characteristics that make them competitive. These are chemical physical properties that can reduce the costs associated with the production process and subsequent stages, such as the cost of disposal and recycling. Let us analyze these features in detail. Chemical physical properties and properties In the die-casting process, different zinc alloys are used. The most common of these alloys are alloys 2, 3 and 5, which are selected according to their chemical and physical properties to produce different compositions. In fact, depending on the percentage and relative value of the metal contained in the alloy, the alloy has different characteristics, which make them more or less suitable for realizing different types of products. For example, if the component is a safety product, the alloy should be selected to ensure maximum wear resistance, corrosion resistance and pressure resistance, yield strength and dimensional accuracy. For technical parts that are usually very important in details and fine ribs, this is the first choice, and it will be possible to obtain a thin wall thickness, which is essential to ensure the function of the product. Finally, for aesthetic products, if subsequent processing and finishing can be performed, Zamak alloys that can ensure the best surface quality and performance will be the first choice. Therefore, it is important to understand the chemical-physical properties of different zinc alloys in order to select the most suitable zinc for the production of specific ingredients. In fact, only in this way can it be possible to make successful choices and obtain high-quality die-castings with a reduced scrap rate. These castings require a reduced number of finishing and further processing. Circular Economy In a brief review of the quality of zinc compared to other metals, the last characteristic must be mentioned: recyclability. In fact, zinc is suitable for circular economy processes and therefore conforms to the latest trends in environmental sustainability. The recyclability of zinc is not only an advantage for end users, they can recycle products and equipment, but also an important factor in reducing the cost of die casting machines. In fact, if the agreement with the customer permits, the zinc can be remelted and reintroduced into the production process at a controllable percentage, which has a significant impact on reducing the scrap rate and optimizing the production process. Production process optimization Regarding the reduction of costs in die casting, not only the properties of zinc are important, but also the production process of manufacturing metals. In order to improve efficiency, die casting technology and machinery must keep pace with technological development, so continuous research and innovation must be carried out. Effective supply chain and logistics management are also important. Jiaxing Yunhe Trading Co., Ltd. is a professional China manufacturer and supplier of zinc die casting. Our products mainly cover automobiles, motorcycles, auto parts, luggage, medical equipment (wheelchairs), lights, LEDs, locks, joints, elbows, strollers, belt buckles, hardware accessories. With a variety of mold manufacturing equipment and product surface treatment, we are committed to the production of various molds. Welcome to consult and order: https://www.xinxinmetal.com/